Free tool · Repeat print orders

Print Reorder Point Calculator

Know when to reorder labels, cards and forms before they run out. Enter what you have on hand, how many you use a week and how long a reorder takes. You’ll see when to order and how many.

Quick answer: Reorder point = weekly use × lead time in weeks + reserve copies, rounded up. It tells you when to order, not how many to buy.

Keep each version or staff member separate when the artwork differs.
Count a few recent weeks and average them. Include every place this stock gets used.
From starting the reorder to having it in hand: any changes, proof approval, printing and delivery. Not sure? Ask us.
Your chosen buffer for busy weeks or extra use. Enter 0 if you want no reserve.
Leave out outdated versions, damaged pieces and anything already set aside.
How long the new order should last. Go shorter if prices or wording might change.

Enter your project inputs to see the planning result.

A quick planning estimate. Exact specs and pricing come with your quote. Request a free quote →

Understand the result

How the math works

If you use 250 labels per calendar week, allow 2 weeks from starting the reorder to receiving it, and keep 100 labels in reserve, the threshold is 250 × 2 + 100 = 600 labels. At 900 usable labels, you reach that threshold in (900 − 600) ÷ 250 = 1.2 weeks.

Now the order size. By the time a new order arrives you’ll have used 500, leaving 400. To cover 8 weeks after that plus your 100-label reserve you need 2,100 on hand, so the suggested order is 2,100 − 400 = 1,700 labels. If an order is already on the way, subtract it.

If you’ll run out before a new order could arrive, the calculator flags it. A bigger order can’t fix that; only an earlier one can. The print reorder planning guide has a simple count-and-review routine. The formula is the standard reorder point model, the same one Oracle’s inventory software uses.

Worked planning examples
Use / calendar weekLead time (weeks)Reserve copiesReorder point
100150150
2502100600
50032501,750
Next step

Bring a clearer brief

SHIFT Design is based in Buffalo, MN. We help turn your planning inputs into artwork, specifications and a custom quote.

Is the reorder point the number I should print?

No. The reorder point tells you when usable stock is low enough to review ordering. Suggested order quantity accounts for stock expected at arrival, your chosen weeks of use after delivery, and your reserve.

Should I use business days or calendar weeks?

Use calendar weeks for both consumption and total lead time. If your confirmed timeline is in business days, translate it to the actual elapsed calendar time, including weekends, holidays and your proof review.

Can I use it for a dated campaign or one-time event?

It is intended for repeat stock such as labels, forms and cards. A known event count or a dated promotion belongs in a first-run quantity plan. Avoid building reserve stock that will become obsolete.

Ready to plan the print?

Tell us what you need and we’ll review the specifications with a custom quote.